Since National Partitions has been an industry leader in prefabricated construction for modular offices, enclosures, and cleanrooms. The National Partitions patented systems fully utilize universal components, and a non-progressive design for independent wall panel access. This design allows you to install the system from inside or outside of the building, and can include a 1-hour fire rated option. Our systems are available in custom and extended heights of up to 40 feet. They are color coordinated so components match the walls, and can be vinyl wrapped to match vinyl-faced walls exactly.
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Wall Panel DwgVIDEO ON THE TOPIC: precast concrete wall & stair production line
Elematic Acotec is a fast and profitable production technology for light, non-load bearing, room-high partition wall panels, Acotec panels. The line covers the entire production process from concrete batching all the way to storage yard. The Elematic Acotec production line offers low operation costs and partition wall panels of the highest quality as the industrialized production process translates into precise panel dimensions and flat panel surfaces.
The Acotec partition wall panels are quick and easy to install — no plastering is needed at the construction site. Elematic is the original developer of the Acotec technology. These differ by the degree of automation and capacity as well as the required investment size. They are also all automated and very reliable as they consist of proven, standard components. Acotec panels are precasted, non-load bearing partition wall panels. They are room-high and mm wide, with a tongue and groove design along the vertical edge.
They are also well suited to bathrooms, kitchens and shower rooms thanks to their top-rate moisture resistance. Acotec wall panels meet the strictest of standards and requirements in terms of seismic durability, moisture and fire resistance EI30 to EI They are fully recyclable. The Acotec panels are fast, easy and safe to install.
Building with them is 6 times faster than traditional brickwork and twice as fast as blockwork. The surface is also hard-wearing and provides a secure base for any mounting fixtures. Their cavities offer a practical duct for electrical wires and water pipes. Requires only little factory space and land area.
Possible to install in existing production facilities. No plastering needed at the site. All Acotec wall production lines feature a new advanced production control system and a simple, modern user interface that shows detailed data on every function in the whole process. Various reports — on production rate, running hours and more — are also generated automatically.
Modular structure of the lines and their integrated electricity with ETHERCAT bus system guarantee short installation and start up time of all lines, and the line can also be installed in existing production facilities.
In addition, the Acotec production process is environmentally friendly as it is silent and non-vibrating, and the raw material can be recycled so no waste is created. Low energy consumption of the line keeps the production costs on a low level as well. The SEMI line, with a production capacity of 80 m2 per hour, is a simple line with practical combined restacker-handler and automated key functions. It is an excellent choice for anyone starting up in the business.
The Acotec panel production process starts with choosing the right concrete mix. As a result, the panels can be sawn or drilled with ease. In the casting phase, concrete is poured onto thin base molds that support the product. The molds are automatically fed to the extruder where extrusion screws compact the concrete against a packing bar and sidewalls. The top surface of the product is compacted by a vibrating plate. The base mold length determines the standard length of the products. After extruding, the products are cut to the base mold length.
A circular saw cuts the fresh concrete at each base mold seam. The cut product together with a supporting plate is pulled to the stacker. The function is automatic. NOTE: Cover is open for display purposes. In actual operation the cover must be closed. Cut, fresh products are stacked into curing stacks. Depending on product thickness and weight, each stack contains 4 to 10 products and base molds. Stacks are supported by steel pallets, which are automatically fed underneath each stack.
The stacks are moved to the curing area either by a pallet jack or a forklift. The product stacks are moved in and out of the storage area with a forklift, a crane or automatic conveyor lines. The products are restacked to form delivery stacks of 4 to 10 products on top of each other. Elematic Acotec features straight, custom-made plates of high quality Finnish rolled steel that guarantee excellent precision of the panels and smooth, non-stop manufacturing operation. In order to keep the plates clean, they are fully oiled.
Planarity check is automatic. After curing, the products are separated from the base molds and molds are sent back into circulation after passing through a cleaning and oiling unit. The cleaning and oiling function is manual.
The panels can also be sawn or drilled with ease. If required, the fresh panel stops at a specified point, where the manually adjusted circular saw cuts off the wanted trimming piece. Maximum trimming length is 20 cm. The trimming piece is recycled back to the extruder.
The trimming function is automatic. Elematic Acotec line offers easy recycling of rejected slabs and trimmed material.
With a push of a button the concrete is returned to the extruder to be casted again. In Acotec PRO, stacking is automatic. The stacks are moved to the curing area either by an automated conveyor system.
In Acotec PRO, restacking is automatic. The products are separated from the base molds and molds are sent back into circulation after passing through a cleaning and oiling unit. Packing helps keeping moisture level stable and rainwater away from the product, meaning shorter on-site drying time and lower shrinkage.
Stacks must stay in delivery storage for at least 14 days before being transported to a construction site. Planarity check as well as the whole handling and cleaning processes are automatic. The fully-automatic Acotec EDGE offers a top-rate capacity of m2 per hour and needs only two operators to run. The cutting function is automatic. Automatic stacking stacks cut, fresh products into curing stacks. Acotec EDGE features an automatic curing function.
The product stacks are moved in and out of the storage area with an automatic conveyor lines. The insulated walls and roof of a curing chamber keep the heat and moisture inside, thus improving the curing conditions and quality of the panels. Planarity check as well as the whole plate handling and cleaning processes are automatic.
Fast, reliable and easy to maintain stationary extruder. Low noise Features 3 vibrators, compression and leveling equipment. Adds flexibility to end products. With Trimmer, the product length can be adjusted by up to 20 cm for special needs.
The system stacks the extruded products and their backing plates onto 4 to 10 piece stacks on steel pallets and transfers the pallets to procuring. Simple, modern graphic user interface shows detailed data on every function in the whole process. Ethercat-BUS makes line installation, operation and troubleshooting fast and easy.
Plate quality is controlled with sensors to ensure constant high quality. The modern control system assists in troubleshooting with visual indication of the location of fault and shows fault-specific instructions for corrections. Reporting function allows constant monitoring of capacity, raw material consumption and panel weight. The modern control system assists in troubleshooting with visual indication of the location of fault and giving fault specific instruction for corrective actions.
Thorough reporting tool helps to keep track of capacity, raw material consumption, panel weight, heat treatment, downtime, etc. Picks up precured products and returns plates to the process.
Stacks A-grade products into 4 to 10 pcs delivery stacks and separates B-grade products. Fast curing in high temperature in insulated and humid curing chamber Possibility to place curing chamber outside and minimize required hall space.
Efficient recycling of rejected slabs and trimmed material guarantees low waste and decreases production costs. Concrete is returned to the extruder to be recasted. Automatic packing with plastic film. Improves the curing process and keeps rainwater out of touch with the panels. Panels can be equipped with safety wiring. Improves safety in panel installation phase on-site as well as during earthquakes as safety wire hinders loose pieces of concrete from falling down. Efficient cleaning and oiling of plates for high quality wall panels and long plate service life.
Renewal of the Winner I sincerely appreciate the designers of the original Acotec line for their fine work, which made it possible for the line to be Secret of Success: Purposeful development When wood chip concrete turned out not the best material in the late s, development work at the lab soon introduced Innovated and inspired by user experience One of the most important customer benefits of the new Acotec line is the BUS technology with comprehensive diagnostics Speed up panel erection The ergonomic installation wagon is designed for fast and easy erection process at construction sites.
Revolutionizing the industry Our customer, International Construction Consortium, is recognized in their home country as an innovative precast solution provider. Elematic supplies precast concrete machinery and complete production plants for building construction worldwide. To supply precast manufacturing solutions that meet the local expectations and realities Elematic has consistently developed its local presence in the key markets.
We develop, manufacture and install partition walls, movable walls, and we provide acoustic solutions. We assemble Living Buildings — storage halls, production halls, inhall units, and ventilated and green facades. Our custom metalwork is focused on the separation of material, machining, welding and surface finishes. LIKO-S has been on the market for years.
World-Renowned Interior Glass Wall Applications
Related CSI Sections. Modernfold, Inc. Designer Line Operable Partitions General Partitions Mfg. American Sanitary Partition Corp. Cabinet Showers and Dressing Compartments Nana Wall Systems, Inc.
Basic solution for ground-level production
Wall Panel Dwg. BDL Polycarbonate. There are lots of ways to get final result — drawing or model. Re: Tilt-up Wall drawings. SolidBuilder and Building Blocks is truly revolutionary wall panel design software for contractors. Electronic Whiteboards Warehouse is an online store for latest electronic equipment.
Bricks and blocks are components of durable masonry construction in which uniformly shaped individual units are laid in courses with mortar as the bed and binding material. They consist of high mass materials with good compressive strength formed into units that can be lifted and handled by a single worker. Materials used can include brick , stone e. Brickwork is usually left exposed for its aesthetic qualities and blockwork is usually rendered, but most bricks and blocks can be used as facing materials or given a render coating. There are four main ways to use bricks and blocks to make walls. Each method has its environmental and economic merits and it is important to understand the reasons for choosing any given method in building your home. It is quite feasible to use each method in the same home but generally more economical, logistically sound and environmentally effective to use just one or two. Conventional brick veneer construction places the high mass of brickwork on the outside of the building, where it contributes little to the thermal performance of the building but takes advantage of the capacity bricks possess for long life and low maintenance. The leaf of bricks is tied to the loadbearing lightweight frame.
Dividing plant space into manufacturing cells with wall partitions creates defined areas while still maintaining one large space. Using wall partitions instead of fully constructed walls enables facilities to maintain existing HVAC and lighting systems yet keeps individual areas contained. Industrial wall partitions need to meet the industry standard of 5 lbs per lateral load for walls over 60 inches.
Installation and reuse results in limited airborne dust and no construction waste diverted to landfill. Heights below this range are available and would be treated as engineering specials. This can easily be augmented with off the shelf hardware to accommodate most floor conditions. The open cavity allows the user to integrate building electrical, data, water, low profile HVAC ducting and communications infrastructure. A universal ceiling and floor channel manufactured of 15ga cold rolled steel is used to house the Structural Posts in a continuous line and to act as a plinth for both floor and ceiling alignment. They are standard in either black or silver paint finish and can be powder coated as a special. The Structural Posts are a proprietary roll formed 16ga engineered galvanized steel profile. Available as solid, glazed or a combination of both. Laminate: solids, wood grain, metallic, glass insert, and custom finish available upon request. Veneer: veneer finishes are standard clear maple, clear cherry.
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More topics under "E04B - General building constructions; Walls, e. Patents for E04B - General building constructions; Walls, e. E04B 2 - Walls, e. E04B 5 - Floors; Floor construction with regard to insulation; Connections specially adapted therefor 15, E04B 7 - Roofs; Roof construction with regard to insulation 7, E04B 9 - Ceilings; Construction of ceilings, e. CAA1 Insulated structural panel. EPA1 Modular hollow floor panels with integral ducting.
Brickwork and blockwork
Gypsum block is a massive lightweight building material composed of solid gypsum, for building and erecting lightweight fire-resistant non-load bearing interior walls, partition walls, cavity walls, skin walls and pillar casing indoors. Gypsum blocks are composed of gypsum plaster , water and in some cases additives like vegetable or wood fiber for greater strength. Partition walls made from gypsum blocks require no sub-structure for erection and gypsum adhesive is used as bonding agent, not standard mortar. Because of this fundamental difference, gypsum blocks shouldn't be confused with the thinner plasterboard also known as wallboard or gypsum board used for paneling stud walls. A gypsum block is made of gypsum plaster and water. This process is also called calcination.
Metal Stud Wall Panels
Flexiwall is a unique floor-to-ceiling industrial partition wall that offers multiple benefits over traditional partitioning methods. Manufactured from light-weight fire rated material, Flexiwall is quicker and cleaner to install and can even be reconfigured, removed or relocated should business needs evolve. Installation and demount offer low disruption to your business and there is no need for additional intermediate support framework.
Factory and warehouse partitioning
We offer an expert service, robust and innovative solutions. We offer a world-class service for the design and manufacture of Steel Framing Systems. Our systems provide Cladding Support, either inside or outside the structural frame.
Reinforced concrete is also a major structural material in these buildings. Indeed, outside of North America and western Europe, it is the dominant industrialized building material. Its component parts are readily available throughout the world at fairly low cost. Portland cement is easily manufactured by burning shale and limestone; aggregates such as sand and crushed limestone can be easily obtained.
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