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All the wells, mines, platforms, refineries, plants, columns, pipelines, sensors, analyzers and instruments are still chugging away as usual. Everything else is changing.
Everything, that is, related to data acquisition, monitoring, process control, analytics, modeling, simulation and optimization, which are quickly moving into software, Ethernet-based, Internet protocol IP networking, and server-based data processing. This storm surge of digital transformation, driven by the Industrial Internet of Things IIoT , cloud computing, advanced analytics and the push to managed services, continues to transform how the Top 50 biggest worldwide and North American automation suppliers do business.
The software business has been growing and expanding for most automation and control suppliers during the past two decades, but the past couple of years have really accelerated this trend. Their evolution into software companies is showing that intellectual property IP is really in the data rather than in assets. Suppliers and other companies must continue to become more software-focused if they wish to survive in the digital new environment.
Hopefully, the software pulls in high-margin hardware business, too, but the software portfolio is expanding. Today, every major supplier has an IIoT initiative, including their own cloud services, with sweeping digitalization initiatives that cross the breadth of their software offerings. All suppliers are pursuing their own IIoT and digitalization strategies and solutions.
Most of the major suppliers are talking about a future where various aspects of automation are purchased by the end user as annual subscriptions. This kind of annuity business has already transformed the overall software marketplace, where business-level and desktop applications are purchased as part of an annual subscription service featuring automatic updates, security patches, etc.
The transformation of the automation system business into an annuity format will mean much more cutthroat competition among automation suppliers. In many cases, suppliers are slashing margins on new systems installations in the hopes of capturing this annuity.
While the automation marketplace continues to experience significant technological change, the overall positions of the leading suppliers remains relatively stable. Traditional large suppliers such as Siemens, ABB, Emerson, Schneider Electric, Honeywell, Rockwell Automation and Yokogawa continue to dominate the landscape of automation, even if fundamental aspects of the technology underlying their systems are changing significantly.
The common denominator is that all of these companies are committed to this business; they see manufacturing as a huge opportunity. While the same suppliers still occupy the leading positions, mid-sized suppliers are continuing to do a good business. Meanwhile, a whole new crop of smaller startup companies is being born that are focusing on analytics and ICS cybersecurity. Even as they split up, however, they're holding onto their automation businesses because they're committed to their markets.
For example, Siemens will be reforming into three primary business units and combining its Digital Factory and Process Industries and Drives divisions into one unified business. Honeywell has announced that it's taking the Honeywell Homes product portfolio and ADI distribution business, and creating a spinoff business called Resideo, while Honeywell itself intensifies its focus on its PMT business, which is where its automation solutions reside.
As part of the agreement, AVEVA merged with Schneider Electric's industrial software business to expand its portfolio of software products and services. So far in , automation suppliers continue to see robust revenue growth. Acquisitions and favorable currency exchange rates aided the revenue growth of many suppliers, but many majors are reporting strong organic growth, too.
The discrete automation sector added considerably to gains, with healthy activity in the electronics and automotive industries. After a period of doldrums following depressed oil prices, the oil and gas sector and other major process industries are seeing more investment activity. While most continuous process industries saw stable growth prior to , the drastic drop in oil prices changed everything.
Beyond combining its Digital Factory and Process Industries and Drives businesses, Siemens is further demonstrating its commitment to the automation and manufacturing sectors by embedding its MindSphere cloud-based, open operating system for IIoT in its strategy and solutions portfolio.
MindSphere focuses on improving plant efficiency by recording and analyzing large volumes of production data. Siemens is also emphasizing a digital twin of entire value chains, and letting users virtualize entire lifecycles.
This modeling produces efficiencies in development, operations and maintenance. Siemens no longer focuses just on one piece of equipment, but on larger digital twins of plants or operating units. Bentley Systems and Siemens recently briefed ARC Advisory Group about their vision for an open, cloud-based solution for engineering and operations.
The cloud solution—a portal accessed through a browser—will federate data sources, provide functionalities, and facilitate management of digital engineering models of an asset throughout its lifecycle. Siemens and Bentley's alliance plans to generate business value by accelerating digitalization to advance infrastructure project delivery and asset performance in complementary business areas.
Siemens expects this technology will let MindSphere customers develop apps faster and at lower cost. News of Emerson Automation Solutions ' bid to acquire Pentair created quite a stir when it was announced in , as the acquisition pairs the leading global supplier of control valves with the leading global supplier of isolation and pressure relief valves.
In , Emerson acquired GeoFields , a leading global supplier of software and implementation services for pipeline integrity data collection, management and risk analysis for the oil and gas industry.
Hardware innovation to ease the complexity of installing, commissioning and connecting devices wirelessly is augmented with analytics and applications to provide deeper insight into asset and plant performance to empower digital workers. The company is also taking an innovative approach to delivering its domain expertise. Plantweb Insight applications target asset classes to identify and resolve issues. Plantweb Advisor Suite leverages the open data infrastructure of OSIsoft PI to monitor plant asset health, plant performance and energy consumption.
Connected Services lets Emerson deliver its expertise via the software as a service SaaS model. The platform enables users to securely integrate and aggregate data, combine with wider industry data, apply big data and predictive analytics, and generate insights to help them drive performance and productivity improvements.
This allows a system to be developed in a virtual environment, where it can be merged with the physical system after the full system is developed and any late changes are already made.
The common denominator for Rockwell Automation continues to be its Connected Enterprise program that integrates control and information in an open, secure and scalable environment, while leveraging its application expertise with tools, such as FactoryTalk Analytics, an open-architecture platform that extends to a full ecosystem of IIoT data sources. The partnership will include technical collaborations and joint global go-to-market initiatives.
With a technology stack that includes connected products, edge control and applications, analytics and services, EcoStruxure for Industry is a portfolio of energy, automation and software in packaged solutions. It lets users leverage opportunities created by digitalization, and provides an integrated framework to solve complex industrial operations, further optimize assets and adapt to changing business conditions.
The newer products will include software that enables plug-and-play with the EcoStruxure platform. Honeywell continues to demonstrate a strong commitment to its installed base. Because the digital transformation of the process industries is shifting competitive advantage away from physical machinery and toward information, Honeywell is leveraging its Connected Plant program to integrate processes, assets and people to help users digitalize their legacy hardware to software, especially its large base of TDC DCS users.
ELCN enables legacy application software and management interfaces to use modern execution platforms, including on-premise cloud systems. ELCN is a classic lift-and-shift solution to obsolete hardware. In other words, TDC users now have an option for moving to much more modern hardware, while maintaining their existing, albeit very old, configuration and management software. In addition, a year after acquiring secure remote access solution provider, Next-Nine , Honeywell Process Solutions now has an expanded suite of cybersecurity offerings.
Just as Honeywell is moving to outcome-based solutions and services with its Assurance program for operations, its also looking at providing complete managed cybersecurity services under the CyberVantage brand. It includes software and embedded hardware. Separately, GE also offers a range of programs and services to help OT and IT leaders identify and engage in digital transformation. GE Digital built and uses Predix in its own operations, improving its ability to use GE as a test bed and demonstrate proof of outcomes.
Many solutions have been developed because of this internal full-production environment. The center tracks data from 1 million sensors embedded in 5, assets to across more than power plants globally. GE Digital and Microsoft are bringing together the industrial platform services of Predix with the enterprise-proven services of Microsoft Azure.
Yokogawa also recently unveiled its Synaptic Business Automation concept, which is the successor to the VigilantPlant program launched several years ago. With Synaptic Business Automation, Yokogawa is widening its scope from plant process automation to business process automation and aiming to create sustainable value for customers. Yokogawa defines this as a state in which the synthesis of data, systems, organizations, knowledge and supply chains add value and strengthen competitiveness.
Control Global. Menu Newsletters Subscribe. Search Sponsored By:. Newsletters Subscribe. Follow us on:. Bundling of IIoT-enabled software and hardware to create managed services and software as a service SaaS typically offered as annual subscriptions.
These managed services are increasingly becoming outcome-based, where users pay based on desired outcomes, instead of paying for just the service. Desired outcomes can include continuous hours of control availability or cost savings related to predictive maintenance of field instrumentation. Looming over all of the above issues are concerns about cybersecurity and health, safety and environment HSE.
Large automation suppliers are bolstering their cybersecurity capabilities as threats continue to increase in scope and impact, including recent attacks on highly specialized systems such as process safety systems. Many startup companies have emerged and continue to enter the ICS cybersecurity marketplace. All about the data The software business has been growing and expanding for most automation and control suppliers during the past two decades, but the past couple of years have really accelerated this trend.
Transformation to annuity business Most of the major suppliers are talking about a future where various aspects of automation are purchased by the end user as annual subscriptions. Some position shifts, same players While the automation marketplace continues to experience significant technological change, the overall positions of the leading suppliers remains relatively stable.
Smaller, independents thrive; startups pop up While the same suppliers still occupy the leading positions, mid-sized suppliers are continuing to do a good business. Process industries grow again So far in , automation suppliers continue to see robust revenue growth. Update: Siemens Beyond combining its Digital Factory and Process Industries and Drives businesses, Siemens is further demonstrating its commitment to the automation and manufacturing sectors by embedding its MindSphere cloud-based, open operating system for IIoT in its strategy and solutions portfolio.
Update: Emerson News of Emerson Automation Solutions ' bid to acquire Pentair created quite a stir when it was announced in , as the acquisition pairs the leading global supplier of control valves with the leading global supplier of isolation and pressure relief valves.
Update: Honeywell Honeywell continues to demonstrate a strong commitment to its installed base. Is it possible to brace for a recession and forge ahead at the same time?
The Top 50 biggest…. Control's monthly guide brings you invaluable industry information to stay up to date on the…. The Top 50 worldwide and North American process control and automation suppliers are making…. The biggest global and North American process control and automation suppliers jockey to be in….
Size matters in enabling the top 50 biggest process control and automation suppliers worldwide…. Major acquisitions and a real shift in focus for the automation industry going forward.
At the Embedded World conference, it was clear that embedded systems are having a growing influence in industrial machines and devices. What do automation and embedded systems have in common? The short answer is more and more. Though the embedded market is fragmented into thousands of different application areas, the focus on automation has grown sharply in recent years as automation suppliers put more intelligence into their field devices.
Industrial Automation & Control
Operator interface devices are a crucial element of industrial automation, but many common solutions suffer from shortcomings and implementation obstacles. New options ruggedized for use on the edge of industrial and other critical applications combine the best features of classic interfaces with modern commercial technologies to meet user needs. Industrial automation systems for machines and processes must monitor conditions, command devices, and coordinate control. Early operator interface solutions consisted of panel-mounted pushbuttons, switches, lights and meters. As technology progressed, these gave way to electronic and digital devices. In particular, the increasing availability and capability of PCs in the s introduced a wide range of flexible options, but there were many specialized and proprietary devices, as well.
Industrial Automation and Control
Sparx has a full roster of electrical, mechanical, software and industrial engineers who have not only the knowledge but also the real-world experience to positively impact your project. We have a wide range of experience with various PLC platforms and motor controllers that can reliably control numerous parallel activities. Our automation capabilities allow us the ability to create highly complex multi-subsystem machines designed to reduce operation costs, maximize throughput, and improve quality. These systems integrate both off-the-shelf and custom components. We have expertise in writing image processing routines on industry leading computer vision systems, such as Cognex or Microscan. I am text block. Click edit button to change this text.SEE VIDEO BY TOPIC: CADET: Control & Automation Automotive Software Overview
MyAdvantech is a personalized portal for Advantech customers. By becoming an Advantech member, you can receive latest product news, webinar invitations and special eStore offers. Even though machine vision is superior in terms of accuracy, reliability, and efficiency when compared to a manual approach, some manufacturers still hesitate to pursue this application. There are several reasons for this: long system development times; compatibility issues integrating hardware components; and issues with maintenance and inspection items that cannot be customized based on specific needs. Companies are reluctant to make a move due to these concerns—causing them to miss out on opportunities for improvement. The total solution integrates the entire process—from image sensing, image acquisition to application software—to simplify the project development process and allow for the rapid completion of inspection projects, without any coding, via an easy-to-use program. This significantly reduces system implementation time and subsequent maintenance costs. In doing so, Advantech helps users effectively realize the automated inspection of production lines.
Automation Systems and Controls
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The rapid evolution of technology in industrial automation systems requires tighter integration between devices on the plant floor and the rest of the enterprise. This integration requires a secure network infrastructure, smart devices for efficient data collection, and the ability to turn data into actionable information. The integration of control and information across the enterprise enables our customers to optimize their operations by connecting the plant, site, facility, and people. We deliver industrial automation and control through our control systems, motor control, and smart devices portfolios. The combination of these three platforms are architected and designed to help you build the most efficient industrial automation system to meet your needs. As you start to build a connected enterprise, you will need an automation and control system with all devices seamlessly integrated rather than a collection of individual products. We have evolved our products, software, and services to help you bridge the gap between machinery-level systems and enterprise systems to improve decision making. We offer scalable, future-proof, solutions built on contemporary technologies to help you to build a real-time, secure infrastructure that will help you deliver the most impactful results. The need for manufacturers to improve what and how information is shared across their operations has increased. Receiving and using real-time information can help to enhance the agility and productivity of your business. We take a holistic, open-systems approach to securely connect your enterprise.
Automation systems for all requirements
It all starts at the edge where manufacturing happens and scales from on-premise to cloud. Imagine supercharging your industrial environment with software that offers cutting edge design, maximizes operational efficiencies, and delivers predictive and augmented maintenance advantages. From process to batch to discrete applications, your most complex challenges are solved with the combination of award-winning Rockwell Automation software, hardware, and services. The core of the FactoryTalk industrial automation software centers on users of software and data — allowing the designer, quality engineer, the business manager to easily interact with the data they need to continually improve your operation. With an integrated plant-wide architecture, you will see advantages across your entire operation; designers will work more efficiently with a common set of development tools, plant floor operations engineers will have access to real-time information enabling consistent decisions based on common data, and business managers will have the ability to see operational performance metrics from any office in the world. Future gains in your business will start with improvements in your automation architecture. Countless businesses just like yours have realized success with FactoryTalk as the foundation of their industrial digital transformation. Are you ready for the future? FactoryTalk DesignSuite delivers instant value to architects who can finally use the same language, tools and resources to build or modify your system. With that common structure in place, you can quickly add other elements using common tools for configuring system components and even motion devices.
Upgrading your hardware, software systems
The global industrial automation market size was valued at USD Industrial automation is defined as the controlling and processing of heavy industrial machines, equipment, and devices with the help of advanced systems, and software. These systems and software are backed up by advanced technologies such as machine learning, cloud, robotics, and others. Several companies in the manufacturing industry are focused on adopting and implementing industrial automation solutions to increase the overall productivity, educate their employees and reduce high cost while accomplishing precision and flexibility. Automation in industries helps stakeholders and manufacturers to achieve growth in productivity, enhanced quality and minimizes error. Also, usage of automation solutions such as computer software and advanced sensors in the industrial process helps to ensure the collection of reliable data, facts, and figures which can be used to make informed decisions, resulting in significant cost savings.
Automation Meets Embedded Systems
Future-proof platform - complete technologies - industry expertise We would like to thank you for your visit and look forward to next year when the SPS opens its doors and we can welcome you at SPS — and for us it will be a special date: Our 30th appearance at SPS. With the acquisition of the technologically leading supplier of servo drive technology, KEBA is a complete solution provider now! By focusing on the plastics injection molding, robotics and packaging sectors, we are able to offer considerable advantages to our customers. Our experts offer the best-possible support during every phase of the machine life cycle.
Bolero Ozon. Plunkett Research, Ltd.
All the wells, mines, platforms, refineries, plants, columns, pipelines, sensors, analyzers and instruments are still chugging away as usual. Everything else is changing. Everything, that is, related to data acquisition, monitoring, process control, analytics, modeling, simulation and optimization, which are quickly moving into software, Ethernet-based, Internet protocol IP networking, and server-based data processing. This storm surge of digital transformation, driven by the Industrial Internet of Things IIoT , cloud computing, advanced analytics and the push to managed services, continues to transform how the Top 50 biggest worldwide and North American automation suppliers do business.
The demands on modern machines and plants are steadily growing in all industries. With the automation systems from Siemens, you can cover all requirements while benefiting from maximum efficiency, flexibility, and cost effectiveness.