Spare parts. Every original equipment manufacturer OEM has to maintain an inventory of them. Machines break, pieces of equipment fail, and customers need spares to make repairs without delay. Otherwise, prolonged downtime due to equipment failure can have serious direct and indirect impacts, for example, dysfunctional surgery suites in hospitals, flight cancellations, production delays, unfulfilled orders, or poor quality leading to product recalls. Having a sufficient and efficient supply of spare parts is a vexing inventory-management scenario. Forecasting parts-failures at the points of demand and planning for replenishment are essential, as parts are very expensive and costly to keep in stock.
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- Commercial Catering Spare Parts
- Using KPIs to Measure & Manage Your Spare Parts Inventory
- 7 Things to Consider for Successful Spare Parts Management
- 3M Replacement Parts & Accessories for Personal Safety
- Residential and Light Commercial Parts
- Replacement Parts for Laundry Equipment
- The dangers of using non OEM spare parts for your commercial kitchen equipment
- Eliminate inefficiency, wastage and delays
Commercial Catering Spare PartsVIDEO ON THE TOPIC: PJ Equipment trailer modifications, repair and review
A spare part , spare , service part , repair part , or replacement part , is an interchangeable part that is kept in an inventory and used for the repair or replacement of failed units.
Spare parts are an important feature of logistics engineering and supply chain management , often comprising dedicated spare parts management systems. Capital spares are spare parts which, although acknowledged to have a long life or a small chance of failure , would cause a long shutdown of equipment because it would take a long time to get a replacement for them. Spare parts are an outgrowth of the industrial development of interchangeable parts and mass production. In logistics , spare parts can be broadly classified into two groups, repairables and consumables.
Economically, there is a tradeoff between the cost of ordering a replacement part and the cost of repairing a failed part. When the cost of repair becomes a significant percentage of the cost of replacement, it becomes economically favorable to simply order a replacement part. In such cases, the part is said to be "beyond economic repair" BER , and the percentage associated with this threshold is known as the BER rate. Repairable parts are parts that are deemed worthy of repair, usually by virtue of economic consideration of their repair cost.
Rather than bear the cost of completely replacing a finished product, repairables typically are designed to enable more affordable maintenance by being more modular.
That allows components to be more easily removed, repaired, and replaced, enabling cheaper replacement. Spare parts that are needed to support condemnation of repairable parts are known as replenishment spares. A rotable pool is a pool of repairable spare parts inventory set aside to allow for multiple repairs to be accomplished simultaneously, which can be used to minimize stockout conditions for repairable items. Parts that are not repairable are considered consumable parts.
Consumable parts are usually scrapped , or "condemned", when they are found to have failed. Since no attempt at repair is made, for a fixed mean time between failures MTBF , replacement rates for consumption of consumables are higher than an equivalent item treated as a repairable part.
Therefore, consumables tend to be lower-cost items. Because consumables are lower cost and higher volume, economies of scale can be found by ordering in large lot sizes, a so-called economic order quantity. There is no UK or EU legislation which states that spare parts have to be available for any set period of time,  but some trade associations require their members to ensure products are not rendered useless because spare parts are not available. From the perspective of logistics , a model of the life cycle of parts in a supply chain can be developed.
This model, called the repair cycle, consists of functioning parts in use by equipment operators, and the entire sequence of suppliers or repair providers that replenish functional part inventories, either by production or repair, when they have failed.
Ultimately, this sequence ends with the manufacturer. This type of model allows demands on a supply system to ultimately be traced to their operational reliability , allowing for analysis of the dynamics of the supply system, in particular, spare parts.
When stockout conditions occur, cannibalization can result. This is the practice of removing parts or subsystems necessary for repair from another similar device, rather than from inventory. The source system is usually crippled as a result, if only temporarily, in order to allow the recipient device to function properly again. As a result, operational availability is impaired. Industrialization has seen the widespread growth of commercial manufacturing enterprises, such as the automotive industry , and later, the computer industry.
The resulting complex systems have evolved modular support infrastructures, with the reliance on auto parts in the automotive industry, and replaceable computer modules known as field-replaceable units FRUs.
Military operations are significantly affected by logistics operations. The system availability, also known as mission capable rate , of weapon systems and the ability to effect the repair of damaged equipment are significant contributors to the success of military operations. Because of this sensitivity to logistics, militaries have sought to make their logistics operations as effective as possible, focusing effort on operations research and optimal maintenance.
Maintenance has been simplified by the introduction of interchangeable modules known as line-replaceable units LRUs. LRUs make it possible to quickly replace an unserviceable failed part with a serviceable working replacement. This makes it relatively straightforward to repair complex military hardware, at the expense of having a ready supply of spare parts. The cost of having serviceable parts available in inventory can be tremendous, as items that are prone to failure may be demanded frequently from inventory, requiring significant inventory levels to avoid depletion.
For military programs, the cost of spare inventory can be a significant portion of acquisition cost. In recent years, the United States Department of Defense DoD has advocated the use of performance-based logistics PBL contracts to manage costs for support of weapon systems.
From Wikipedia, the free encyclopedia. For other uses, see Spare Parts disambiguation. Main article: Repairable. Main article: Consumables. Main articles: Logistic engineering and Supply chain management. Main article: Cannibalization parts. Main article: Military logistics.
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Thermal Care is there every step of the way to ensure your equipment works as promised. Our customer service reps are trained technicians that can promptly diagnose a problem over the phone. They have direct access to information about your equipment including bills of material, CAD drawings, and equipment service history through our computer database. If a plant visit is needed, Thermal Care has an extensive network of service companies that can usually provide same day service.
Using KPIs to Measure & Manage Your Spare Parts Inventory
Deep selection of more than 24, products. Technical service and warranty experts can answer your questions. With factory-authorized components and service from Source 1, you can have confidence that equipment will continue to run reliably for the long term. Optimize your heating, cooling, air handling, and HVAC controls. Cost-effective solutions that put custom security capabilities at your fingertips. Introducing Johnson Controls Enterprise Management 2. Our highly trained technical and product specialists deliver customized predictive and planned maintenance programs developed for individual facility needs.
7 Things to Consider for Successful Spare Parts Management
MyTotalSource is our webshop for spare parts and accessories, where you can send offers and place orders. For every reference you can immediately see the price, lead time, stock, pictures and technical features. Discover a part of our product range in 3D. Your global one-stop shop for parts and accessories for material handling, industrial and agricultural equipment. Technically skilled employees and customer support in 37 languages. Easily search for parts online 24 hours a day, 7 days a week, via MyTotalSource.
Wiese offers best-in-class, durable and dependable material handling equipment for a wide variety of applications and industries - ranging from manufacturing to warehouse and distribution. With 28 locations throughout the Midwest and Midsouth, Wiese provides your operation with local solutions including material handling equipment, rentals, service and parts. Contact your nearby branch to get started. With over units and daily, weekly, and monthly terms, let Wiese's Rental Experts show you the many ways renting equipment can help your business meet productivity and operational goals. Wiese's expert technicians can service all types and brands of material handing equipment and our stock of parts in unmatched, with rapid delivery and experienced team members who ensure the repair is done. As one of the largest material handling equipment companies in the Midwest and Midsouth, Wiese USA is an authorized dealer for best-in-class industrial equipment, including:. From rapid response on-service calls to shop repairs, rentals and scheduled parts maintenance, Wiese is always nearby. Modal title.
3M Replacement Parts & Accessories for Personal Safety
A spare part , spare , service part , repair part , or replacement part , is an interchangeable part that is kept in an inventory and used for the repair or replacement of failed units. Spare parts are an important feature of logistics engineering and supply chain management , often comprising dedicated spare parts management systems. Capital spares are spare parts which, although acknowledged to have a long life or a small chance of failure , would cause a long shutdown of equipment because it would take a long time to get a replacement for them.
The key to reliable burner equipment is good and timely maintenance. We offer spare parts, field services, commissioning, inspection and maintenance services for burner equipment. Burner equipment remains reliable and efficient if critical parts are replaced in time. We supply components for our burner systems. You can count on fast responsive times and excellent delivery times around the globe. Safety, reliability, sustainability and efficiency are paramount when it comes to burner equipment. No matter how specific your needs and requests, we offer you customized services and solutions. For example, you can turn to us for system upgrades, retrofits, turnarounds and feasibility studies. Our dedicated team of spare part engineers are available to maximize the efficiency, reliability, sustainability and safety of your burner equipment. Committed to keeping your burner system operating at peak performance, we will deliver your critical parts as soon as possible. Our experienced field service engineers will point out if your burner system is still functioning at its best and show you how burner performance can be improved.
Residential and Light Commercial Parts
That means our team of machine parts specialists can provide you with everything you need so that all parts of your washer or tumble dryer are running smoothly again in no time. We have hundreds of thousands of replacement parts for tumble dryers, washing machines and other types of laundry equipment from JLA and other leading brands. Our team of parts specialists can get the part for your washing machine or tumble dryer out to you straight away. If you are searching for parts near you, our team of specialists can help. Call and select option 2 to find the right parts for your machine. Your equipment works as hard as you do; that's why it's important to look after it. Schedule a planned preventative maintenance visit to keep your machines running smoothly. With more than engineers across the country, we'll always be here to keep you up and running. Get in touch or call free on for more information.
Replacement Parts for Laundry Equipment
Essential to any maintenance and service regime is the availability of quality spare parts. If you find that there is a fault with your boiler, you may not need to replace it entirely. Heating spares are available so that you can find the right parts for your commercial boiler , water heater or pressurisation unit and get it working again. Whether you need a new hose, regulator, gasket or any other heating spare parts, Hamworthy Heating have you covered. Your commercial heating spares from Hamworthy have quality assurance conformity and carry a 12 month warranty. It also means you benefit from any technological improvements that may have been made. As part of our spirit of continuous improvement, we are always looking to make our commercial heating and hot water products even more efficient. With an exhaustive range of spare parts for all commercial boilers, water heaters and pressurisation units, we act quickly to reduce any downtime for you. For a list of spare parts for each of our product ranges, please refer to the installation manual:.
The dangers of using non OEM spare parts for your commercial kitchen equipment
Through this partnership we have been able take care of all your imported equipment spare part needs for food machinery, dishwashers, coffee machines, warewashing and refrigeration units for brands including Rational, Convotherm, Fagor, Garland, Frymaster Hobart, Angelo Po, Zanussi, Bezzera, Cimbali, Faema, Winterhalter, Comenda, Sagi, Franke, Robot-Coupe and many more. We are now happy to announce through a new business partnership that we can take care of all your American catering equipment spare parts needs too.
Eliminate inefficiency, wastage and delays
In the world of spare parts — whether it is for your deep fryer, car or any other piece of machinery — not all are created equal. Read on to find out why you should always use genuine OEM Original Equipment Manufacturer spare parts when replacing parts in any of your commercial kitchen equipment. This name is common to not only commercial kitchen equipment parts, but for parts used in cars as well. If you need to replace a part in your commercial kitchen equipment, you will generally have two alternatives.
Many companies, large and small, have storerooms or warehouses containing inventory ready to ship directly to customers. Production departments typically report the number of units produced per man-hour worked, or the number of units produced per kilowatt hour. Measuring KPIs such as these allows companies to manage production of those units, thereby controlling cost.
Practical spare part management is the foundation for reliable plant operation and is crucial to a plant managers success. As plant manager, you need to know how to determine which spare parts are needed to make up an effective and comprehensive inventory system. Taking these factors into account can help minimize performance disruption, promote efficiency, and reduce carrying cost. Ultimately, producing successful spare part management.